Boosting Thermal Power Efficiency – Customized Axial Fans by TLT-Turbo India
As India accelerates its shift toward cleaner and more efficient energy, one power operator faced a pivotal question: how to modernize aging infrastructure without disrupting performance or exceeding budgets?
We stepped in with a fully localized solution – engineered in Gujarat, tested under real-world loads and delivered on time.
This project showcases how targeted innovation and regional manufacturing can power transformation at scale.
Overview
Client: Leading Thermal Power Operator in India
Sector: Energy / Power Generation
Scope: Axial Flow Fans with Blade Pitch Adjustment for FGD Booster Applications
The Challenge
A major power operator in India initiated the modernization of large-scale thermal power stations to meet new environmental compliance standards. The key challenge was to integrate high-performance booster fans for Flue Gas Desulphurization (FGD) into existing infrastructures — ensuring high reliability, performance and local sourcing.
Key requirements included:
- Stable operation at high ambient temperatures (up to 150 °C)
- Seamless integration into existing systems
- Quick turnaround time from manufacturing to installation
- Full compliance with “Make in India” sourcing initiatives
Our Solution
TLT-Turbo India developed and delivered custom-engineered Axial Flow Fans with automatic blade pitch control to precisely meet project requirements.
By leveraging our local production capabilities in Gujarat, we ensured:
- 100% localization of components and assembly
- Compliance with international (German) quality standards
- In-house testing and validation at our Bavla facility
The Result
- Seamless commissioning of all delivered fans
- Enhanced flue gas handling and emissions control
- Reduced delivery time and project cost through full localization
- Long-term reliability with minimal maintenance requirements
These projects reinforced TLT-Turbo India’s position as a key supplier of advanced FGD fan systems for thermal power applications in the Indian market.
Client Benefits
- Customized design tailored to specific plant needs
- Increased operational efficiency and environmental compliance
- Proven performance under high thermal stress
- Local engineering, service and spare parts availability
Engineered in India – Backed by Global Expertise
With a perfect balance of local production and global standards, TLT-Turbo India delivers fan systems that meet the strictest industrial demands – from concept to commissioning.
Looking for a reliable ventilation partner for your power plant project?